Discover why low-cost hail nets often lead to costly failures — and how to ensure durability and UV resistance in your orchard protection.
Introduction
At first glance, cheap hail netting might look like a smart way to save money.
After all, a few cents per square meter less doesn’t sound like much when you’re covering hectares of orchard.
But here’s the hidden truth:
The cost of hail netting isn’t in the purchase price — it’s in its lifetime performance.
When a net fails early, the real losses go far beyond material replacement — they include labor, downtime, crop exposure, and lost trust from buyers relying on a consistent supply.
At EyouAgro, we’ve seen this pattern too often — and one grower’s story captures the problem perfectly.
What Went Wrong?
This case reflects a growing problem in global agriculture — short lifespan netting from unverified factories is causing massive financial losses.
Two years ago, a grower installed hail netting across a 200-hectare apple orchard, choosing the lowest-cost supplier available.
At first, everything seemed fine — the nets looked identical to premium ones, and the installation went smoothly.
However, after just two seasons, the material became brittle, cracked, and fragmented under sunlight.
The once-protective netting had become as fragile as dry paper.
When the grower reached out to the supplier, they blamed “extreme UV exposure” and “chemical residues” — standard excuses that shift responsibility to the user.
No technical report. No replacement. No refund.
❌ 200 hectares unprotected.
❌ 400,000 sqm of net waste.
❌ Tens of thousands in reinstallation labor.
This is not an isolated case — it’s a pattern repeated whenever price replaces quality in critical farm infrastructure.
Likely Reasons for Failure
Based on our industry knowledge, the netting likely failed due to two significant issues:
Use of Fillers or Recycled Material
Low-end suppliers often reduce cost by mixing non-virgin HDPE with calcium carbonate (CaCO₃) or recycled plastic.
At first, the nets look similar — white, shiny, and flexible.
But under field exposure, fillers weaken the polymer chains, causing micro-cracks that spread under tension and UV light.
Within 12–24 months, these micro-cracks turn into visible fractures — the net loses its elasticity, shrinks, and tears.
For large orchards, this doesn’t just mean replacing a product. It means shutting down operations, removing damaged material, and reinstalling thousands of square meters — all during the busiest harvest months.
Lack of Proper UV Stabilizers
UV stabilizers act as a shield, absorbing harmful ultraviolet radiation before it breaks the polymer backbone.
Without these additives, sunlight becomes the net’s worst enemy.
Even in moderate climates like New Zealand or Chile, the combination of high UV index and daily temperature swings can destroy a poorly protected net in just two years.
Cheap nets typically contain less than half the stabilizer concentration of premium-grade material — making them inherently unsuited for long-term outdoor use.
🌤 UV degradation isn’t an accident — it’s a predictable outcome of poor formulation.
What We Do Differently at EyouAgro
EyouAgro’s philosophy is simple: invest in prevention, not in repair.
We design every product for field longevity — not just initial appearance.
100% Virgin HDPE
All our nets are made from pure high-density polyethylene, free from recycled content or fillers.
Virgin HDPE maintains uniform molecular alignment, ensuring tensile strength and elasticity even under constant stress.
This difference is invisible at purchase, but critical after years of field use.
That’s why our customers still use EyouAgro nets installed 7–9 years ago — with performance intact.
Tailored UV Stabilization
Sunlight conditions vary widely — the UV index in Spain is not the same as in South Africa or Chile.
We analyze regional UV data and customize stabilizer formulations for each client.
Our anti-UV masterbatch is blended directly into the resin before extrusion — not sprayed afterward — ensuring even protection throughout the filament.
In real-world testing, our nets maintain flexibility after 5,000+ hours of accelerated UV exposure — equivalent to 8 years in the field.
Thermal Pre-Shrinking Process
Netting tends to contract when exposed to heat.
Our thermal pre-shrinking process simulates this expansion and contraction before weaving, stabilizing the material and preventing deformation after installation.
The result is consistent mesh geometry and tension, even under extreme summer temperatures.
This process is especially crucial for permanent orchard structures where tension uniformity matters for years.
Strict Quality Control
Every batch is tested for:
- Tensile strength
- Mesh uniformity
- UV-aging resistance
- Optical transmission
Our in-house lab stores retained samples for 5 years, allowing full traceability from resin to finished roll — a level of accountability missing from most low-cost suppliers.
Real Warranty and Support
Unlike vague verbal promises, we issue a written 5-year warranty.
It includes clearly defined compensation criteria and field support.
When issues arise, you deal with real engineers — not call-center excuses.
This approach turns our warranty into a partnership, not paperwork.
The True Cost of Cheap Netting
Farmers rarely calculate the total lifecycle cost of their nets — but when you add installation, labor, and reinstallation, the math changes dramatically.
| Factor | Cheap Supplier | EyouAgro |
|---|---|---|
| Material | Recycled HDPE + fillers | 100% Virgin HDPE |
| UV Resistance | 1–2 years | 5–8 years |
| Warranty | None / unclear | Written 5-year |
| Shrinkage | >10% after 1000h Sunshine | <4% after 1000h Sunshine |
| Replacement Cycle | Every 2 years | Every 8 years |
| Total Cost (8-year period) | 💸 3× initial price | 💰 1× initial investment |
The “cheaper” option ends up costing 3–4 times more in the long term — not including yield loss and stress.
The Hidden Cost: Reliability & Reputation
When nets fail, the loss extends beyond money.
Your reputation as a reliable supplier can take a hit. Buyers expect consistent fruit quality — and hail-damaged fruit isn’t easy to explain.
For exporters and co-ops, one failed harvest can affect future contracts and even brand credibility.
Protecting your orchard isn’t just about fruit — it’s about protecting your name.
FAQ- Cheap vs Quality Hail Netting
How long should high-quality hail netting last?
A premium hail net made from virgin HDPE and properly stabilized with UV additives should last 5–8 years in normal outdoor conditions.
In regions with extreme sunlight, such as Australia or Chile, well-formulated EyouAgro nets still maintain elasticity and tensile strength for up to 5 seasons.
Why does cheap hail netting fail so quickly?
Low-cost hail nets often contain recycled materials or fillers, such as calcium carbonate, to reduce production costs.
These impurities weaken the plastic structure, leading to early UV degradation, cracking, and brittleness within one or two years.
Without proper stabilizers, sunlight and heat accelerate the polymer’s breakdown.
How can I identify good-quality hail netting before buying?
Look for three key indicators:
- A written UV warranty of at least five years
- Specification sheet confirming 100% virgin HDPE
- Consistent mesh uniformity and minimal shrinkage during tension tests
EyouAgro nets also include batch-traceable production records, ensuring complete material transparency.
Does UV radiation affect all hail nets equally?
No. The impact depends on the type and concentration of UV stabilizer used during production.
Low-quality nets with weak stabilizers lose up to 50% of their strength after 1,000 hours of UV exposure.
By contrast, EyouAgro nets retain over 90% tensile strength after extensive UV testing, equivalent to eight years in the field.
Is investing in premium hail netting really worth it?
Absolutely. While cheap netting might save 15–20% initially, it often requires replacement within 2 years —
multiplying your cost in labor, downtime, and yield loss.
A long-lasting net saves both money and operational stress, providing predictable protection and ROI.
Conclusion
Buying cheap hail netting might seem bright today — but in agriculture, every shortcut has a price.
When protection fails, replacement costs multiply, harvest schedules suffer, and your return on investment disappears.
At EyouAgro, we build nets for the long run:
- Virgin HDPE construction
- Tailored UV stabilization
- Real warranty protection
Because actual value isn’t about paying less — it’s about lasting longer.
🌤 Cheap hail netting isn’t a bargain. It’s a risk.
Invest Once, Protect for Years
Don’t let short-term savings turn into long-term loss.
Choose EyouAgro Hail Netting — engineered for durability, stability, and peace of mind.
📞 Talk to our agronomy team: Contact Us →
📧 Email: info@eyouagro.com
Avoid costly mistakes before they happen.
Talk to EyouAgro’s technical team today and get your free netting lifespan assessment.